"The goal of processing coffee is to remove the outer layers of the cherry to prepare the raw green coffee ready for export and roasting. "
INTRO WASHED METHOD FULL NATURAL METHOD HYBRID METHODS
| INTRO TO PROCESSING |
The goal of processing coffee is to remove the outer layers of the cherry to prepare the raw green coffee ready for export and roasting. Each processing method removes these outer layers at different stages of the process and will play an important role in how the coffee will taste.
SEED: Often referred to as a bean, made of wood cellulose structure
SILVER SKIN: Thin tissue paper like layer surrounding the seed that comes off during roasting, referred to as chaff.
PARCHMENT: Protective layer surrounding seed
FRUIT/PULP/MUCILAGE: If the fruit is removed completely in early stages of processing, it will result in crisper, cleaner coffees, if left on during drying, it can add fruity and sometimes earthy characteristics.
OUTER SKIN: Outer protecting layer of skin.
WHAT ARE THE THREE METHODS?
WASHED (WET)
The majority of coffees from Central America, South America and Africa are washed, while only a small minority of coffees from Indonesia are processed this way.
FULL NATURAL (DRY)
Used predominantly in Ethiopia, Yemen, and Brazil. High quality naturals are selectively picked by hand and meticulously sorted after hulling.
SEMI-WASHED, PULPED NATURAL & HONEY
Hybrid processing methods are used most commonly in Indonesia and Brazil, though new hybrid methods like the Honey process is gaining traction throughout Central America.
|WASHED METHOD|
After selective harvesting, coffee cherries are put in large tanks of water for density sorting. Cherries that sink are ripe, while cherries on the surface, called floaters, are either under-ripe, overripe or defective. These floaters are skimmed off the top before the ripe ones are moved to the pulper to remove the outer skin and some of the fruity mucilage layer.
Once the coffee has been pulped, it needs to ferment. The fermentation process varies widely depending on where the coffee is grown. In Latin America, many wet-mills will ferment the coffee submerged in water in large vats for 12-36 hours. In Kenya, however, many mills will let the pulped coffee sit in the open air to ferment. During this time, enzymatic processes occur and microbial organisms from the environment will descend upon the fruit, and begin to break the fruity mucilage down so it is easier to remove.
Once fermentation is complete, the coffee in parchment is moved to a washing tank where they will wash any remaining mucilage off. Sometimes they will let the parchment soak again to create uniform moisture content in the coffee.
Once washing is complete, it is time to dry it. This can be done a number of ways and also depends on where the coffee is grown.
The parchment can be dried in the sun on a patio or on raised beds for even drying. The coffee must be raked and turned regularly to avoid rotting or uneven drying. This process can take anywhere from 10 days up to a month to complete.
Farmers can also use a mechanical dryer, utilizing stable, low heat to slowly dry the coffee.
Once pulping, fermentation, washing and drying are complete, the parchment coffee needs to stabilize. Called "reposado" in Latin America, this is done by bagging the parchment coffee in large burlap bags and letting it rest for up to two or three months.
After resting, the coffee must be dry milled or "hulled". This process involves removing the parchment layer and getting down to the green coffee. This is done using large machines that break the parchment layer off and separate the green coffee out.
It is now time to bag the coffee. It can be bagged in fresh burlap bags, called "jute", or these bags can be lined with plastic to help keep the coffee fresher and protect it during transport. This is called "grain-pro". A newer technique that can prolong the shelf life of green coffee is to store it in vaccum sealed bags.
Characteristics of Washed Coffees Clean, crisp, bright, light bodied, refined flavor profile.
Fruits like apples, citrus (lemon, orange), berries (blueberry, strawberry); milk and bittersweet chocolate, and nuts are common flavors found in washed coffees.
| FULL NATURAL METHOD |
This is the original processing method, at the most basic level. It has been practiced, in some form, for centuries in Ethiopia and Yemen.
This process requires less resources like water and electricity but much more time and labor intensive to sort for high quality coffees because of lack of water separation of defects. Although it uses few natural resources, it is labor and time-costly to sort well and can produce very inconsistent roasts and can contain lots of defects.
Once coffee is harvested, it is immediately laid out to dry.
This process can take up to a month and must be meticulously observed and rotated so that cherries do not over ferment, spoil or dry unevenly.
This can be done on patios or on raised beds. Patio dried coffee must be rotated more frequently, but can allow farmers to dry more coffee simultaneously. The extra airflow of raised beds helps dry all the cherries uniformly, reducing the need to rotate as frequently to avoid mold, mildew and rotting, but can be harder to dry large quanities of coffee.
After drying, the coffee must be hulled to remove the dried skin, fruit and parchment layers.
Benefits of natural method: When carefully sorted, natural coffees can be exceptionally sweet, balanced and heavily fruited.
Potential disadvantages: It is time intensive to rotate the cherries and sort the green coffee for defects. If done incorrectly, you risk spoiling the entire harvest.
Characteristics of Full Naturals: High quality naturals are bursting with fruits, spices and chocolate. Sometimes, naturals can be heavy or dirty, and on occasion the acidity can be more muted.
Lots of winey/dark fruits (black currant, raisin, cherries), warm/baking spices (nutmeg, cardamom, anise), raw cacao (bitter chocolate), earthy.
| HYBRID METHODS |
The most commonly used hybrid methods are know as the Semi-Washed or "Giling Basah" method native to Indonesia, the Pulped Natural Method commonly used in Brazil, and the Honey or "miel" process used in Central American countries like Costa Rica and El Salvador.
These are hybrid methods because they employ techniques borrowed from both the washed and natural processes to strip a coffee cherry of its layers.
Semi-Washed coffees can be found predominantly in the Indonesian islands like Sumatra. The Pulped Natural method is native to Brazil and is the most commonly found hybrid method in the Americas. The honey or "miel" process is a more recently adopted hybrid method, gaining traction as an experimental processing method in places like Costa Rica and El Salvador. A cousin to the Pulped Natural Method, this process involves stripping the skin off the fruit and some of the fruity mucilage layer in a machine called a depulper. When the fruit layer around the parchment dries, it darkens in color and looks like an amber honey coating, giving it its name.
While these methods are similar, there are some key distinctions between them. They all employ use of a pulper, removing the outer skin and some of the fruity mucilage layer. This is where the the pulped natural and honey methods are different than the semi-washed method.
In the semi-washed method, the coffee in parchment is partially dried then wet-hulled, meaning that they remove the parchment layer before fully dried, to reveal a swollen seed, that appears to be white in color. The exposed seed is then fully dried and at a central milling station and turns to a deep blue-ish hue. The coffee is now ready to be bagged and exported.
In the pulped natural and the honey methods, once the coffee is pulped, it is ready to be dried. Often times, the farmers will allow the parchment to dry completely before bagging the coffee in parchment to rest and then remove the parchment by hulling. Once hulled this coffee is ready to be bagged and exported.
Benefits of Hybrid methods: Cost effective for small farmers, allowing them to sell their crop quickly and use money to support their families. Creates an interesting flavor profile if done properly and meticulously.
Disadvantages: Can result in off flavors, and can lower coffee quality.
Characteristics of Hybrid Methods: Semi-washed coffees tend to have very low, muted acidity, heavy body, and intensely earthy, spicy and herbaceous flavors. Known for being "dirty", lacking clarity.
Pulped Natural and Honey coffees also have a more muted acidity and fuller body. They flavors range from sweet fruits and chocolate to nutty and earthy flavors.
"The altitude at which coffee is grown and the microclimate are complex variables that contribute to how a coffee will taste."
The altitude at which a coffee is grown plays an essential role in developing sugars, acids, and complex flavors that will ultimately lead to a delicious cup of coffee. When coffee shrubs are grown at higher elevations, it creates a unique cultivation environment for the coffee. Typically, higher day time temperatures are met with cooler night time temperatures. This temperature range allows for a slower development of cherries. It is believed that this slower development process of cherries results in more dense seeds, which will roast more evenly and produce a distinctly sweet and balanced cup. When determining what coffee to buy, you will often see the altitude listed on the bag. Look for coffees that range from 1000-2000 meters.
The specific weather, such as rainfall patterns and climate of a region also play a role in the growth and development of the coffee cherries.